Installation Video Shots

Installation Video Shots

Reference: Installation Manuals and

Heading

Short video segment

Safety Requirements

Shots to be included

Enduroframe installation manual reference

Key comments to be included with video

dons video?

new video required

ranking

Heading

Short video segment

Safety Requirements

Shots to be included

Enduroframe installation manual reference

Key comments to be included with video

dons video?

new video required

ranking

Safety

PPE requirements

Included in shots

Video footage or photo of each of the following items:-

Safety glasses
Safety boots
High visibility clothing
Safety harness
Ear plugs (when using grinders)
Goggles (when using grinders)
Hard hats (where required)
Gloves
Sunscreen
Stepladder
Aluminium planks

 

Go through each item and when they need to be used

Be aware of local safety requirements that may apply in your state

 

 

1

Preliminary

Storage of frames on site

  • Any staff in background are wearing safety glasses, safety boots and high visibility gear

  • No obvious safety hazards

Video footage or photo of each of the following items:-

Properly stacked wall panels raised off the ground with blocking at 1 - 1.5m
Properly stacked roof trusses raised off the ground with blocking at 2.0 - 2.5m

Wall Panel Storage

Roof Truss Storage

Frames must be stored off the ground

Frames should be regularly blocked

Frames should not be left in mud

If they do get dirty wipe off any mud and dust

 

 

 

Tools Required

  • Grinder should have guarding installed

Video footage or photo of each of the following items:-

Portable Power tools

Cordless rotary hammer drill
Cordless impact driver
Hand-held grinder with metal blades to suit
cordless drill
Vacuum cleaner to clean out bottom plates 

Power Tool Accessories

5/16" hex head socket - both short and long length
No.2& 3 Phillips bits
Spanners and socket sets
Masonry drill bits

Hand Held Tools

L/R snips
locking sheetmetal pliers
2000mm magnetic spirit level (not sure
1200mm magnetic spirit level
Tool belt capable of holding impact driver and screws
Oil-based marker pens
chalk lines
Adjustable G clamps and vice grips
Measuring tape
Hammer
Hacksaw & blades(no one uses these
Step drill or hole punch
straight edge
welding clamps

Tools & equipment

Explanation of what each of these are and what they are used for

 

 

 

Accessories

None

Key fasteners

#12-14x20 Hex head fasteners
#10-16x16 Hex head fasteners (no problem if not used)
M6.0 x 1P x 18 Smooth top gx teks (no problem if not used)
M6.5 - 12 x 42 Hex Head self drilling screw
M6.5 - 12 x 42 Hex Head Self drilling screws for rafters
#10-16 x 16 wafer screws for tying down strap bracing

Tie Down bolts

Show whatever tie down bolts are being used for the job

Other

40 x 40 x 5mm square washers
Brace tensioner sets
Tie down being used for roof (may vary depending on licensee)
Internal wall bracket
Plumbing grommets
Electrical Grommets

Fastener Requirements

Accessories

 

Explanation of what each of these are and what they are used for

 

 

 

Wall Frame installation

Laying out wall panels

Site personnel wearing:-

  • Safety glasses

  • Safety boots

  • High visibility clothing

  • Gloves

  • Hard hat

https://www.worksafe.vic.gov.au/resources/carpenters-erecting-timber-wall-frames

Video footage taken of the following:-

Entire slab before frames are laid out
Print string marks on wall panels
External wall panel print mark (these are marked with 'ext')
Internal wall panel print mark
Print mark on top plate
Print mark on bottom plate
Video footage or image of wall panel layout drawing
Video footage of installers looking at drawings
Moving wall panels into position
External wall panel resting on end of slab with damp proof course shown
Image of damp proof course from section 6.3 of installation manual
Entire wall panel stood up with location of service holes visible and print string visible
Nailing wall panels to slab to hold in place as a temporary fix
Entire wall panel with temporary bracing holding walls up

4.0 Before wall construction begins

6.0 Wall Construction

  • Preliminary check requirements: Prior to construction check that the structure that the frames are to be installed on matches drawings and are within required tolerances. Slabs should be dimensionally accurate, level, and straight. 

  • Review the layout drawings to understand which panels go where and review overall dimensions before work commences

  • Explanation of print strings:-

    • Print strings on the flange indicate the 'front' face of the panel. This 'front' of the panel is shown by the arrow on the layout drawings

    • Print string marks indicate the wall panel number as well as the length of each of the parts. The length of top and bottom plates are marked on them which indicates the overall length of the panels, while stud lengths indicate the height of the wall panels plus 4mm

    • All external wall panels have "EXT" marked on them, and the print string faces to the outside of the building. If one is not pre-attached to the frames, a damp proof course shall be installed under all walls marked "EXT"

  • Wall panel orientation can be determined by ensuring that bottom plates marked with "BP" are at the bottom and plates with "TP" are at the top. Marks on the flanges of studs should face towards arrows on the layout drawings. The panel direction can also be obvious as there are a pair of service holes at the bottom of a wall and one at the top.

  • Layout walls: Move wall panels to approximate location on site

  • Start with panels in the corner and put 2 screws at each of the top and bottom to connect panels together

  • Temporary brace any panels that are not near wall junctions

 

 

1

Fixing wall panels

Site personnel wearing:-

  • Safety glasses

  • Safety boots

  • High visibility clothing

  • Gloves

  • Hard hat?

Video footage taken of the following:-

Standing wall panels showing a variety of wall panels being joined together, eg.
external walls end-to-end,
external walls at 90 degrees,
internal walls at 90 degrees to external walls
Connecting internal non-load bearing walls to external load bearing walls at top of frame with 2 x 12-14x20 hex head screws
Screws connecting at top of wall panels, mid-point of wall panels and bottom of wall panels. 2 x 12-14x20 hex head screws should be at each location
String line showing how to make frames straight
Checking frames are plumb
Tightening tensioners to straighten panels
Fixing strap bracing to frames
Clamp temporarily holding panels together
Completely stood frames

7.0 Wall frame installation

Explanation of each item in the footage showing how panels are stood, connected together and plumbed, as well as explaining tightening of tensioners and fixing strap bracing.

Note: current section in EF video shows this quite well

 

 

Tying down wall panels

 

Video footage taken of the following:-

Image or video of wall layout drawings with tie downs marked
Drilling through bent tab into slab underneath
Cleaning out hole
Placing 40 x 40 x 5mm washer on top of bent tab
Inserting masonry anchor into bent tab
Show other any other tie downs being inserted ensuring the right washer is being used
Cleaning out bottom plates to remove any waste

8.0 Typical hold down connections

 

 

 

 

Installing roof trusses

Marking out location of trusses and rafters

Proper working at heights equipment, eg. ladders

https://www.worksafe.vic.gov.au/carpentry

https://www.worksafe.vic.gov.au/resources/construction-safety-focus-preventing-falls-height-building-and-construction

Image of layout drawing explaining dimensions and also concept of left and right on roof trusses
Video footage reviewing the safe work method statement
Measuring and marking location of roof trusses and rafters on top plates
Manual lifting roof trusses onto the roof showing truss chords facing down

ENDUROTRUSS® Roofing System Installation Manual#7.2Rooftrussset-out

Go through the risks of working at height and what the safe work method needs to look like

Need to discuss with Lewis Homes how they would do this in a safe manner - what will be shown in the video around working at heights safely?

 

 

1

Installing hip ends - Type 1 Hip end

https://www.worksafe.vic.gov.au/construction

Image of layout drawing showing the sequence in which hip ends are installed
Video footage showing each truss and type 1 rafter being stood
Video footage showing the first station truncated truss being screwed to top plate
Video footage showing how to brace truss once it is stood
Video footage showing how to check if the truss is plumb and straight
Video footage inserting M6.5 - 12 x 42 Hex Head Self drilling screws between locating holes in truncated truss and rafter
Video footage showing alignment between dimple hole on side of common rafter and corner of top plate
Video footage tying down rafter onto top plate
Video footage showing connection of crown rafter tie between crown rafter and first full truss - see ENDUROTRUSS® Roofing System Installation Manual#7.4.7CrownRafters

ENDUROTRUSS® Roofing System Installation Manual#7.4.1Type1Hipconstruction

 

 

 

 

Installing hip ends - Type 1A Hip end

https://www.worksafe.vic.gov.au/construction

Image of layout drawing showing the sequence in which hip ends are installed
Video footage showing each truss and type 1 rafter being stood
Video footage showing the first station truncated truss being screwed to top plate
Video footage showing how to brace truss once it is stood
Video footage showing how to check if the truss is plumb and straight
Video footage inserting M6.5 - 12 x 42 Hex Head Self drilling screws between locating holes in truncated truss and rafter
Video footage showing alignment between dimple hole on side of common rafter and corner of top plate
Video footage tying down rafter onto top plate

ENDUROTRUSS® Roofing System Installation Manual#7.4.2Type1AHipconstruction

 

 

 

 

Installation of hip rafters

https://www.worksafe.vic.gov.au/construction

Image of a Veed hip rafter
Image of a boxed hip rafter
Image of a hip truss
Footage of veed hip rafter installed on truncated truss
Video footage showing how to bend the horn on the truncated truss top chord 45 degrees to fit the hip rafter
Video footage showing connecting screw between truncated truss top chord and hip rafter
Footage of veed hip rafter tied down to top plate
Footage of boxed hip rafter installed on truncated truss
Footage of boxed hip rafter being tied down to top plate
Image of roof battens installed on Veed hip rafter
Image of roof battens installed on Boxed hip rafter
Image of roof battens installed on hip truss

ENDUROTRUSS® Roofing System Installation Manual#7.4.5HipRafterConstruction

 

 

 

 

Regular truss installation

https://www.worksafe.vic.gov.au/construction

Video footage showing trusses being stood on roof
Video footage showing tie down being installed between truss and top plate on external wall
Video footage showing truss being tilted from horizontal to vertical
Video footage showing tie down being installed between truss and top plate on internal wall including installation of tie down bracket
Video footage showing how to plumb truss
Video footage showing how to tie top chord of truss to adjacent truss (with truss spacers?)

ENDUROTRUSS® Roofing System Installation Manual#7.7Commonroofblockconstruction

Ask Lewis Homes the following:-

if they ever install girder trusses. If so, add this to the footage
If they ever splice trusses together on site. If so, add to footage
Do they install verges? If so, what types?

 

 

 

Installing rafters running into valleys

https://www.worksafe.vic.gov.au/construction

Video footage installing rafter running through valley line to the next truss
Video footage installing rafter into a valley rafter
Video footage showing installation of valley tray

ENDUROTRUSS® Roofing System Installation Manual#7.6Valleyendconstruction

 

 

 

 

Roof truss bracing

https://www.worksafe.vic.gov.au/construction

Video footage showing installation of ceiling battens to provide bottom chord restraint
Video footage showing ceiling battens tied off at end of batten run
Video footage showing installation of bottom chord restraints if there are no ceiling battens
Video footage showing installation of supports between roof trusses to pick up internal non-load bearing walls running parallel with roof trusses
Video footage showing installation of roof bracing
Video footage showing installation of ceiling bracing
Video footage showing installation of bracing on vertical face of half trusses
Video footage showing web bracing installation
Video footage showing how to connect roof trusses to non-load bearing walls

ENDUROTRUSS® Roofing System Installation Manual#7.9Roofbracing

 

 

 

 

 

Battens

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rectification Work

stud relocation

 

Video footage showing removal of screws in between stud and top & bottom plate, and nogging
Video footage showing notching of nogging to extend notch with an angle grinder
Video footage showing inserting stud back in place

 

 

 

 

1

Moving openings

 

As above
Cutting over or under to the correct length
Making a new header and sill if the opening is wider
Sliding the header and sill up or down

 

 

 

 

 

Adding service holes

 

Video footage showing use of a hole punch (if Lewis has one)
Video footage using a step drill

 

 

 

 

 

Applications where product needs to be cut with snips

 

Im not sure exactly where, but I know it is required at times and a surprise for installers (Could be cutting out bottom plate if

nogging notch is included)

 

 

 

 

2

Installing other items








window installation

 

  • using angle, moving sills

 

 

 

 

2

Floor installation

 

 

 

 

 

 

2

sisalation installation

 

 

 

 

 

 

2

service hole grommet installation

 

 

 

 

 

 

1

door jamb installation

 

 

 

 

 

 

2

skirting and architrave installation