6.0 Wall Construction

ENDUROWALL® wall frames have been designed to engineering standards, but they must be handled, erected and braced correctly to perform as designed. The following recommendations apply to wall frames on standard domestic and light commercial buildings.

Components are selected from the ENDUROFRAME® Building System Design Manual and detailed using the ENDUROCADD® design software to suit the specific roof and floor loads appropriate to the site and architecture. Additional loading such as air conditioning, require special consideration at the time of design and the placing of these additional loads should be referred back to the designer.

Wind load is an important factor in the design and performance of wall frames. Ensure that the correct design wind loads have been used and that the tie down of frames to the floor structure is carried out in accordance with this manual or as specified by the design engineer.

6.1 Prior to construction

The support structure needs to be suitable to build on, make sure to check:

• support structure against the plan dimensions
• plumb and level of the support structure,
• straightness of the supporting walls or beams,
• structure is adequately braced, stable and tied down.

Below is an example of a wall frame layout drawing as generated by the ENDUROCADD® software.

6.1.1 Safety

Ensure that all barriers or scaffolding used in order to comply with safe work practices are installed so as to not damage or overload wall components.

6.1.2 Load bearing wall

The builder should ensure that all loads from both internal and external walls are accommodated in the foundation sub-flooring.

6.1.3 Fasteners

Generally, in non-cylonic wall construction, #10-16x16mm wafer, #10-16x16mm hex head or #12-14x20mm hex head self-drilling Class 3 screws are used for all structural connections. Use the quantity shown on the drawings. In connections, maintain a minimum fastener spacing of 17mm and minimum distance of 17mm to the edge of sections.

6.2 Wall frame setout

Prior to lifting any frames into place, mark out the frame locations on the floor, using the supplied Wall Framing Layout as a reference. Check by measuring diagonals that the marked wall positions are square.

6.3 Damp proof course

You must install moisture impermeable membranes under all perimeter bottom plates fixed to concrete slabs on the ground.

These membranes should also extend up the weather side flange of the bottom plate because this part of the frame is subject to moist air movement from the lower parts of the cavity as it evaporates and attempts to move past the masonry damp proof course. While it is not considered essential to protect internal bottom plates from moisture, it is best practice is to install impermeable membranes under all interior and exterior bottom plates regardless of conditions.

Suitable impermeable membranes include:

• Bitusik by Grace construction products
• Brushable Hydroseal from Tremco
• Kordon Termite Barrier by Bayer
• Polyethylene and other products specified in BCA Section: Volume 2, 3.3.4.4.

Whilst erecting wall frames ensure that each frame is correctly positioned and orientated to be aligned with the wall slope and plumb (check using a spirit level).